We empower rail operators, maintainers, and asset owners with real-time insight into the true condition of rolling stock, whether newly built or retrofitted to existing fleets.
By combining advanced diagnostic technologies with a deep heritage in manufacturing and supply chain excellence, we provide the actionable intelligence needed to keep trains running longer and transform maintenance strategies.
Railway fleets today must meet rising expectations for reliability, safety, and performance. Unipart’s Condition Monitoring Systems give you the visibility you need across critical subsystems – from engines and doors to energy and fuel performance – without disruptive or costly integrations. These systems collect high-integrity sensor data and deliver it straight into your analytics platforms so you can:
This shift from scheduled to condition-based maintenance reduces manual diagnostic time and helps predict failures before they occur – freeing up resources, avoiding service disruption, and cutting costs.
Beyond digital monitoring, Unipart provides a holistic suite of engineering and logic-based services to ensure total fleet health:
Why work with us?
Empower your teams with scalable, retrofittable tools that deliver measurable value across every vehicle.
Real-time performance intelligence
Retrofittable and cost-effective
Predictive maintenance and alerts
Centralised data and analytics portal
Collect and interpret data from engines, doors, energy systems, and more, giving fleet teams instant insight into the operational health of each vehicle.
Unipart systems can be fitted quickly to existing rolling stock or integrated into new builds - delivering measurable ROI without extensive downtime.
Machine learning analytics identify patterns and deviations from normal behaviour, enabling early warnings and targeted maintenance planning that reduce unplanned downtime.
Visualise performance using Unipart’s dashboards on any device - supporting faster decision-making and deeper operational analysis.
Unipart’s solutions are already making an impact across UK fleets. For example:
Unipart combines advanced sensing technology with powerful analytics to give you more than data – we deliver intelligence that supports smarter maintenance regimes, longer asset life, and better service levels. Our modular, scalable solutions support today’s operational needs while building a foundation for future rail digitalisation.
EI. delivers £28,800 cost saving on high-volume automotive production line
Manufacturing business identifies £90,000 cost savings using EI.
60 tonnes of CO2 saving per year for a high-volume production site
Condition based monitoring for food manufacturer
EV battery assembly production cycle time reduced by 70%
Remote Condition Monitoring: Keeping the rail industry on track
MRS delivers 166% time saving for foundation build
EI. eliminates overnight energy waste saving warehouse operator £16k
MRS supports 40% faster installation for major construction programme
Manufacturer identifies £42,000 cost saving using EI. Energy Control System
FuelActive reduces fuel consumption & carbon emissions by 7%
Higher education institution’s on-time course delivery improved by 170%
Rail operator removes profit eroding energy waste using EI.
Eco Insight reduces warehouse’s energy consumption by 60%
FuelActive solution extends rail fuel filter life by 258%
Unipart wins three-year contract extension with Sky
£3m Network Rail contract win
Condition monitoring transforms railways
Unipart partners in £11m power electronics & electric motors innovation
Comms Design and Transport for Wales trial Request to Stop
Comms Design receives UK Government grant to develop National Request to Stop product
Unipart commercialising quantum technology
Unipart launches new SAP consultancy and implementation service steeped in supply chain experience
The revolutionary rail dropper from Gripple receives Network Rail approval
Unipart launches FuelActive for green rail travel
Unipart Rail forms partnership with Gripple
