Automation solutions

AI-driven systems that automate physical and safety-critical processes.

MetLase delivers AI-driven automation systems engineered to optimise physical, safety-critical industrial processes. Our modular, technology-agnostic platforms integrate advanced AI that adapts in real time to changing operational demands—maximising throughput, minimising downtime, and elevating quality, efficiency, and safety.

• Intelligent automation: Built for your specific environment, process, and performance goals.
• Modular systems: Flexible systems designed for rapid deployment in complex, high-risk environments.
• Adaptive AI: Learns and evolves with your operations to maintain peak performance.
• Higher output and consistency: Boost productivity without compromising quality.
• Enhanced safety: Reduce risk in safety critical and hazardous processes or environments.

Digital solutions

Turning manual operations into high-performance, data-driven processes.

MetLase designs intelligent, digitally integrated systems that reduce variability and unlock faster, more consistent performance in complex industrial environments. By digitising manual, human-dependent processes, our platforms enhance operator decision-making, streamline workflows, and improve production visibility.

Our digital systems integrate smart sensors, AI, and connected technologies to streamline workflows, enhance measurement and verification, and optimise every process step.

• Digital optimisation: Replace manual tasks with streamlined, guided digital workflows.
• Integrated systems: Real-time feedback and intuitive UX to support operator performance.
• Data-driven insight: Capture process-level data to drive performance improvements.
• Reduced errors: Minimise variability with standardised, repeatable digital processes.
• Accelerated output: Boost productivity and consistency in high-pressure operations.

Smart Process (SmartBench)

Smart Process digitises manual, repetitive assembly tasks—eliminating errors, reducing training time, and delivering real-time insights to drive better performance.

With guided workflows, integrated validation sensors, and modular design, Smart Process transforms manual operations into scalable data-driven manufacturing processes.

Smart Process lays the foundation for smarter manufacturing—enabling faster changeovers, higher efficiency, and continuous process optimisation in the most demanding production environments.

• Guided Workflows: On-screen prompts standardise steps and shorten training.
• Built in Error Prevention: Sensors validate each step, preventing defects.
• Real-time Data Insights: Track performance, spot issues, identify improvements with live process data.
• Flexible integration: Modular platform that adapts and scales to your specific process needs.

Smart Inspection (SmartGuage)

Smart Gauge is a digitally-enabled, sensor-rich inspection product that streamlines, accelerates, and improves manual inspection processes. Integrating seamlessly with manufacturing lines, this technology eliminates manual checks and recording by providing real-time data analysis and visibility, reducing inspection time from hours to seconds.

SmartGauge empowers operators with actionable insights and real-time feedback, driving efficiency, reducing waste, and enabling continuous improvement.

• Real-time Digital Measurement: SmartGauge captures precise dimensional data of complex assemblies, eliminating manual checks and recording.
• Integrated Sensor Technology: Built-in electronics and sensors provide operators with real-time feedback during inspection.
• Rapid Cycle Time: SmartGauge dramatically reduces inspection time. In one case, fuel tank inspection time was reduced from two hours to just 100 seconds.
• Repeatable and Reliable Results: SmartGauge delivers consistent and accurate results, minimising human error.
• Actionable Data and Traceability: The system records and analyses inspection data in real time, providing valuable insights for process optimisation and traceability.

Mechanical solutions

Precision assembly and tooling systems for complex manufacturing.

We deliver high-precision assembly fixtures and modular tooling systems engineered for complex, high-integrity manufacturing. Designed for low-to-mid volume and regulated sectors, our mechanical solutions address industry specific production challenges, enabling flexible, consistent, and repeatable performance.

From NPI to production ramp-up, we help solve time-critical and safety-sensitive assembly and metrology challenges—ensuring quality, process stability, and reduced risk.

• Precision fixtures: Custom-engineered to meet specialist and regulated requirements
• Modular tooling: Adaptable to changing production needs and scales
• Process flexibility: Ideal for NPI and evolving production environments
• Performance under pressure: Built for consistency in safety-critical and time-sensitive processes

Productivity Diagnostics

Clarity first. Performance Follows.

Our technical diagnostics service uncovers the root causes behind process inefficiencies—giving you clarity before investment.

By taking a collaborative, consultative approach, we identify the real business challenge and shape the right solution from the outset.

Combining our engineering expertise with data-driven analysis, we triage your operations, isolate inefficiencies, and co-develop tailored solutions from our intelligent automation and process optimisation portfolio.